All about Lithium-ion Battery Conductive Additives

All about Lithium-ion Battery Conductive Additives

As a high–energy-density energy storage device, the lithium-ion battery has seen rapidly growing demand in the fields of electric mobility, stationary energy storage, and consumer electronics. However, cathode materials generally suffer from poor intrinsic electronic conductivity and high internal resistance, which directly limit rate capability and energy density.

To address this, conductive additives—as critical auxiliary functional materials—are widely employed to construct stable and efficient conductive networks, enhance electron transport, and ensure full utilization of the active material.
In a battery formulation, the mass fraction of conductive additives typically does not exceed 3%, yet their impact on performance is significant. Whether in rate performance, cycle life, or manufacturing processability, conductive additives are one of the decisive factors in overall cell performance.

1. Functional Roles of Conductive Additives in Cathode vs. Anode

Electrode Function  Challenges Key Specs
Cathode Fill gaps, lower electron resistance, form stable network Low conductivity of active material D50 ≤ 50 nm, SSA ≥ 60 m²/g, DBP ≥ 350 mL/100g
Anode Maintain network during graphite expansion/contraction Dispersion in dense anodes; avoid metal contamination  Metal ions ≤ 10 ppm, Dispersion index ≤ 0.2

 

2. Common Types and Performance Profiles

 

Type

Structure

Conductivity

Dosage (%)

Dispersibility

Cost

Advantage

Limitation

Conductive Carbon Black (SP)

Chain/grape-like, high surface area

Medium

2–3

Average

Low

Low cost, mature process

Medium performance, often imported

Carbon Nanotubes (CNT)

1D hollow cylinders, point-to-line contact

High

0.5–1

Good

High

Continuous conductive networks, low interface resistance

Dispersion challenges, cost

Graphene

2D sheets, point-to-plane contact

Very High

0.3–0.5

Good

High

Low dosage, high capacity boost

Process complexity, batch variation

Conductive Graphite

Fine artificial graphite, porous

Medium-High

2–3

Average

Medium

High tap density

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3. Critical Technical Parameters

1.Particle Size & Surface Area – Smaller particles increase contact points and reduce electron path length.
2.DBP Absorption Value – Indicates structural branching; higher values enable better conductive networks.
3.Metal Ion Content – Low Fe, Ni, Cu reduces self-discharge and improves safety.
4.Surface Functional Groups – Improve dispersion but may lower conductivity if excessive.

4. Market Trends

1.Water-based dispersion to reduce NMP usage and meet environmental compliance.
2.Hybrid formulations (CNT+Graphene, CB+CNT) to balance performance and cost.
3.Low-dosage, high-performance additives to increase active material content.
4.Cost optimization to achieve ≤ SGD 40/kg for mainstream markets.

5. Leading Conductive Additives

Material Name

Type

Particle Size / Pore Volume

BET (m²/g)

Fixed Carbon / DBP

Moisture / pH

Fe (ppm)

Dosage (%)

Main Applications

Graphite

D50 3–5 μm

≥ 99.98%

≤ 0.08% / ~7

≤ 5

2–3

High-density cathode/anode

Carbon Black

~40–50 nm

62

DBP 32 mL/5 g

0.1% / 10

~5

1.8–3.0 (cathode); 0.8–1.5 (anode)

NCM/LFP cathode & anode

Activated Carbon

Pore vol. 0.7 mL/g

1600

0.7 ml/g

8.4

18

5–10

Supercapacitors, composite electrodes

Carbon Black

— / DBP 480–510 mL/100 g

~1400*

480–510 ml per 100 g

≤ 0.5% / 9.0–10.5

below 100 ppm

0.3–1.0

High-power Li-ion batteries, supercapacitors, conductive composites


As the lithium-ion battery industry advances toward higher energy density, faster charging, and longer cycle life, the role of conductive additives will only become more critical. From traditional conductive carbon black to advanced materials like carbon nanotubes, graphene, and specialty graphite, each solution has its unique balance of cost, performance, and application focus.


At Beyond Battery, we supply a wide range of trusted, high-spec conductive materials—delivered with clear specifications and reliable service.